alternative to a gearless drive. For mills 12.2m or less in diameter and 20MW or under in power, gear driven systems offer a. more viable alternative to gearless drives, delivering nearly equivalent efficiency, much. lower capital cost, easier installation, simpler cooling, shorter installation time and quicker.
The current paper looks at evaluating the merits of large geared mills versus gearless driven mills by evaluating the following factors The capability of currently available systems in terms of power and mill diameter. Efficiency in terms of overall electrical power consumed vs
The current paper looks at evaluating the merits of large geared mills versus gearless driven mills by evaluating the following factors The capability of currently available systems in terms of power and mill diameter Efficiency in terms of overall electrical power consumed vs mechanical output power Capital cost Running costs Cooling requirements in terms of air versus water cooling Installation and delivery time Worlds largest geared drive
Feb 18, 2013 The SAG mill was fitted with a gearless drive with a power rating of 24 MW and the ball mills were also fitted with gearless drive systems, each providing 16.4 MW.
for grinding solutions. We help you meet these challenges with our drive systems, which have a long track record in improving the performance and extending the technical frontiers of all three mineral grinding applications Gearless mills, ring-geared mills and high pressure grinding rolls. Competence in grinding
A Updates on geared vs gearless drive solutions for grinding mills. Dual hydraulic inching drives provide a much safer and ... Paper 25 Copper Mountain Overview on the Grinding Mills ...
Project. Vericos online condition monitoring and reporting system is used for automated detection and reporting of faults in gearless and low-speed gear drives such as SAG semi-autogenous grinding mills and HPGR high pressure grinding rolls drives. It combines traditional condition monitoring reporting with a continuous, automated online ...
Nov 25, 2009 Gearless motors up to 22 MW are in service in many of these ore processing plants. Gearless motor drives are also known as ring motors or wrap around motors. The motor consists of a large number of magnets placed circumferentially on the shell of the grinding mill. This is similar to the rotor of a conventional motor.
The need for reliable and robust grinding solutions is driving the development of new technologies able to cope with larger equipment generating higher throughput. If in the past single pinion mills were enough to process all material, today dual pinion or gearless driven mills are necessary.
The company selected ABBs 26 MW gearless mill drive system GMD for the mines 40 ft SAG mill, as well as other drives, electrical infrastructure equipment and a long-term service agreement LTSA. This is expected to reduce operating costs, improve process throughput and reliability while saving energy and keep equipment in top form.
Updates on geared vs gearless drive solutions for grinding mills convenient operation with the added advantage of locked charge detection. ... method of driving SAG mills, Ball mills
The gearless mill drive eliminates all mechanical components of a conventional mill drive system, such as ring-gear, pinion, gearbox, coupling, motor shaft and motor bearings. By mounting the rotor poles directly onto the mill, the mill itself becomes the rotor of the gearless motor.
gearless mill drive optical systems. Gearless mill drives Grinding ABB. Our GMD eliminates all mechanical components of a conventional mill drive system such as ring-gear pinion gearbox coupling motor shaft and motor bearings By mounting the rotor poles directly onto the mill the mill itself becomes the rotor of the gearless motor. Chat Online
The Case for Going Gearless. July 2013 Features. Gearless drive systems for conveyors or mills can simplify installation, increase machine efficiency and reduce maintenance costs, according to a company thats been a pioneer in the technology. A Siemens gearless drive system powers a. 6.5-km-long overland conveyor belt at the.
Gearless mill drives - Grinding ABB Our GMD eliminates all mechanical components of a conventional mill drive system, such as ring-gear, pinion, gearbox, co. ... we offer advanced, rational solutions for any size-reduction requirements, including quarry, aggregate, grinding
Mining Mills Grinding Equipments. Mining mills grinding equipments sepro tire drive grinding mills are a reliable solution for small and medium capacity grinding applications and are suitable for ball rod and pebble charges sepro grinding mills come complete with a variable frequency drive vfd package which allows you to fine tune the operation of the grinding mill based on the charge and ...
geared vs gearless drive solutions for grinding mills. Gearless mill drives are a well established solution for grinding applications in the minerals and mining industries the paper describes the functionality and technical features of such drive systems as well as their advantages compared to other drive solutions due to the variable speed operation the grinding process can be optimized for .
Frequency converter drive solutions dedicated to single or dual pinion ring-geared mills offer significant advantages over conventional drives due to their application specific features and controls.
Mar 27, 2012 This two-stage grinding circuit consists of a 40 ft SAG mill with a 20 MW Siemens gearless drive and two parallel 10 MW gear driven ball mills. Siemens has now fitted the SAG mill with a Sinamics SL 150 cycloconverter for closed-loop control as well as with a Sinamics DCM control module for the excitation circuit the first time that both ...
The gearless drive control starts the mill, applying a speed ramp to 1.2 rpm and turning the mill 180 degrees at 1.2 rpm. Then, applying the same speed ramp, the gearless drive control accelerates the mill to the selected speed. During each start, the gearless drive control verifies whether there is a fro-
drive for a grinding mill is shown in figure 1. Figure 1 Top view of SAG mills with alternative drive options left side dual pinion drive including motor, gearbox, pinion and girth gear right side gearless
Jun 13, 2021 In ore processing, grinding is an essential step for the overall performance of any mine. That is why the gearless drive of a grinding mill is one of the most crucial pieces of equipment in the concentrator and why it is subject to particularly high demands. Siemens has provided about 80 SIMINE Gearless mill drives to the mining industry since ...
That leadership continues today with the worlds largest fleet of installed power milling equipment.geared vs gearless drive solutions for grinding mills,Ge dual pinion mill drive solutions, ball mill, ring gear, dual pinion, drive systems,, among the many reasons that geared drives on large sag mills get price sag mill drive motors for ...
drive solutions are evolving opening up new grinding frontiers. Nowadays more and more mills are fed by frequency converter systems, allowing for higher performance and flexibility of operation. High performance and flexible grinding Ring-geared mill drives in mineral processing